If you’re still having trouble getting the ink to cure above 300 degrees Fahrenheit, a permaset synthetic fixer can help to set ink that would otherwise be difficult to adhere to polyester. These cookies are used to collect information about how you interact with our website and allow us to remember you. Heathered colors and triblends are part polyester. Once polyester is exposed to heat around 300 degrees, dye migration begins to occur. This causes an unwanted change or tint in ink color. email:team8@huataogroup.com Read up on some of our tips on choosing the perfect tee to screenprint on in our blog post, here! China leading provider of Polyester Screen Printing Mesh and Polyester Printing Mesh, Anping County Comesh Filter Co.,Ltd is Polyester Printing Mesh factory. Printing Limitations. Do a test print on a sample of your fabric to see if it will bleed. Most folks don't realize that most sweatshirts are part polyester, but it's rare to find one that's 100% cotton. Working with polyester requires experimenting with ink before you bring your project to mass production. Here are some tips to effectively decorate polyester fabric products. There are water-based inks just for polyester blends, and you can even discharge print on some polyester blend garments. Then again, if you are starting off or screen printing as a hobby this … Screen Printing On Polyester Manufacturers, Factory, Suppliers From China, Our group members are goal to provides merchandise with significant performance cost ratio to our consumers, as well as target for all of us is usually to satisfy our consumers from all around the environment. Learning a new technique is always challenging, so make sure to do several test runs. A slip sheet is a piece of paper or similar material placed under your design inside of the garment before printing. Limitations include the number of colors you can print at one time, print order size in order to be profitable and the setup time. Once the underbase is laid, any color of plastisol may be applied to it. Boer was founded in 1992, has 25 years of history. Polyester, first introduced to the American public in 1952, is famous for its wrinkle resistance, durability, hypoallergenic qualities and its ability to wick moisture. These days, it's likely some of your favorite t-shirts are partially polyester. The main products: polyester printing screen, metal wire mesh filtration, polyester … Since it’s thicker, gray underbase works best on sports apparel rather than for projects meant to drape elegantly. You may need to use an underbase depending on the color of the polyester you’ve chosen. Looking for more screen printing tips? Copyright 2020 | Powered by by Sharprint, kilian@sharprint.com | 888-800-5646 (LOGO). Polyester is one of the most challenging fabrics to screen print on. Our company covers an area of 56000m2 plant area is 36000m2. Polyester blends resist this phenomenon, so you know you’ll get a vibrant, fibrillation-free print. During dye migration small dye particles move from the garment fabric to the screen print ink. Flash your image onto the substrate only as long as the image needs to cure. Dye migration occurs when curing a printed garment. The reason polyester can be a struggle to print on is because of a reaction known as dye migration. The … This causes an unwanted change or tint in the ink color. Overcoming the Challenges of Screen Printing on Polyester Blends Our polyester screen products are of high quality and precision with a wide range from 25mesh to 420mesh, annual output is up to 1,500,000 m². Unlike plastisol ink, water-based inks dry out faster, limiting its workability. Since soft-hand prints are such a common request, the gray underbase is obsolete for all intents and purposes. For example, during the curing process, a 50/50 blend of polyester and cotton may cause dye migration, or color bleeding, potentially changing the color. Moisture wicking, athletic and race apparel also incorporates polyester in the fabric blend. When polyester is heated to a temperature above 360°F the dye of the fabric turns gaseous, causing the ink to “migrate” from the garment into the screen print ink – creating ink discoloration. "Hand" refers to the feeling of a screen print on a fabric. Although it requires significantly more set-up time than digital printing or heat transfer, screen printing is the … During dye migration small dye particles move from the garment fabric to the screen print ink. There’s no one-size-fits-all formula when it comes to choosing the kind of polyester on which you’d like to print. The first is dye migration – ink discoloration that occurs when exposure to high temperatures causes dye to “migrate” from the garment into the screen print ink. As you may have already guessed, the screen printing method by far has the largest limitation. Depending on its fiber ratio, polyester mixed with other fibers might prevent the ink from properly absorbing. Dye migration is basically just as it sounds, small dye particles moving from one place (fabric) to another (ink). Weaving method: plain weave. Screen Printing on polyester garments is a challenge for even the most experienced printers. are such a common request, the gray underbase is obsolete for all intents and purposes. Since. Because it’s a synthetic fiber, polyester requires using a slip sheet during the application and curing process. If printed using proper inks, you have a good chance your printed colors will match your artwork. Screen printing can transfer thick ink deposits and creat special effects to make it to be optimal process to print high quality commercial garment. Printing on Polyester and Performance Apparel Whether your customer demands are for non-phthalate or non-pvc inks, Wilflex has an ink solution for effectively printing on substrates prone to dye migration. Regardless of what inks you use to screen print on polyester, you’ll need to test your inks on your chosen fabrics to avoid color bleeding. Silkscreen printing mesh or silk screen printing fabrics are weaving by polyester (PET) or nylon (PA) monofilament, usually in plain weave. To achieve the best possible outcome when screen printing on polyester, R&P Prints uses two different techniques to ensure quality and longevity. There was a time when polyester fabric was most associated with leisure suits and school uniforms. To help prevent dye migration, use one-stoke white or gray underbase. Commonly used on cotton or cotton blend apparel, screen printing can be done on 100% polyester using special inks and additives. This website stores cookies on your computer. Since the heat is necessary for the curing process, the screen print industry is always looking for ways to combat this undesirable result. Plastisol ink is synthetic and bright, while water-based ink is more eco-friendly and softer to the touch. While there is no solution guaranteed to work without fail, the ink industry has come a long way. Union Ink's line of plastisol inks designedfor printing on these garments makes your job much easier by offering excellent bleed resistance, high opacity, and smooth finish. Also, when heat is applied to polyester fabric it can cause it to shrink or burn. Polyester’s weave has many air gaps between threads, allowing ink to pass through. "Hand" refers to the feeling of a screen print on a fabric. Press Esc to cancel. Copyright © 2013-present Clothing Shop Online. We’ve listed five key tips for screen printing on polyester to help you begin your project: Different kinds of polyester blends have their own challenges. There are many plastisol inks available that are designed to stop dye migration, such as poly-whites or underbase grays. Versatile.Polyester blends can work for all kinds of prints. From 30 mesh/inch to 300 mesh/inch of polyester printing … Temperature tape may help you gauge the temperature of your fabric under the flash cure or on the conveyor dryer. A 100% polyester blend will allow ink to cure well, while anything less than 65% polyester may cause curing issues. The most popular mesh in general use is made of polyester. Polyester screen printing mesh is an ideal choice … The type of ink you’ll choose depends on your goals. Though a synthetic fiber, polyester is naturally resistant to staining and resists shrinking, providing a magical combination of convenience. Since the gray ink is a print layer in addition to a white underbase, the print will have a much heavier hand. Specification Mesh Count Thread Diameter Aperture Opening Thickness Ink Through Volume Theoretical Tensile Strength mesh/inch micron micron % micron cm3/m2 n/cm 10-200 25 200 816 65 440 276 42 Need a little more help on choosing the right t-shirt? Our athletic and polyester screen printing inks are perfect for screen printing on cotton/polyester blends, 100% polyester or stretchable poly fabrics. Prior to the final cure, dyes can migrate if you heat up your fabric too much under your flash cure. TRANSFER RELEASE FILMS FOR SCREEN AND DIGITAL PRINTING Coveme has launched its first polyester based release films for the print and casting industry over 25 years ago, completely revolutionizing the market with a product of superior advantages compared to the paper based substrates, mainly used at that time. This is because water-based ink absorbs into fabric, while plastisol sits on top of it creating a stiff feel. Pick the Right Polyester for your Screen Printing Project. 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